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Standard automatic winding filter

Standard automatic winding filter

The standard automatic roll filter is designed for low-pressure, high-air-volume supply air systems, representing a significant upgrade in traditional filtration. A differential pressure sensor monitors filter resistance in real time. When dust accumulation reaches the preset final resistance, the PLC system automatically starts the motor, driving the spool to precisely roll and replace the filter media, enabling continuous automated filtration. Built with a sturdy metal frame and modular assembly, the unit features a photoelectric control system and audible and visual alarms, ensuring economical operation and easy maintenance. With a filtration efficiency of G3/G4, it is widely used in high-dust pre-filtration applications such as wastewater treatment plants, VOCs treatment, subway ventilation, and industrial air conditioning.
Highlights
Fully automatic operation, less manual maintenance
Fully automatic operation, less manual maintenance
High dust holding, protects downstream equipment
Modular design for high air volume
Flexible installation, good sealing
Multiple control modes available

Product Features

The standard automatic roll filter (also known as an automatic roll-up air filter) is a high-air-volume pre-filter installed at the front end of fresh air and air conditioning systems. As a primary-stage pre-protection device, it is widely used with cleanroom fresh air handling units and ventilation intake systems.

The unit uses rolled filter media and achieves fully automatic filter surface renewal via differential pressure sensing. Unlike traditional panel or bag filters, it eliminates frequent shutdowns and manual filter replacement, continuously and stably controlling system resistance, protecting downstream medium- and high-efficiency filters, and greatly reducing purification system maintenance workload.

Available in vertical standard models (mainstream) and horizontal models, it supports single-unit standalone installation or multi-unit parallel assembly, making it suitable for cleanroom fresh air, industrial ventilation, and large central air conditioning projects.

Automatic_winding_filter_installation
Automatic winding filter installation
Model 05 ( 1524 ) 06 ( 1829 ) 07 ( 2134 ) 08 ( 2439 ) 09 ( 2743 ) 10 ( 3048 ) 11 ( 1524 ) 12 ( 1829 ) 13 ( 2134 ) 14 ( 2439 )
Filter Total Width Rated Airflow (m³/heure)
Feet ( mm ) Filter Height in Feet ( mm )
03 ( 914 ) 6413 8702 10991 13280 15569 17858 20147 22436 24725 27014
04 ( 1219 ) 8756 11881 15006 18131 21256 24381 27506 30631 33756 36881
05 ( 1524 ) 11099 15060 19021 22982 26943 30905 34866 38827 42788 46749
06 ( 1829 ) 13441 18239 23036 27833 32631 37428 42225 47022 51820 56617
07 ( 2134 ) 15784 21417 27051 32684 38318 43951 49585 55218 60852 66485
08 ( 2439 ) 18127 24596 31066 37535 44005 50472 56944 63414 69883 76353
09 ( 2743 ) 20469 27775 35081 42386 49692 56998 64304 71609 78915 86221
10 ( 3048 ) 22812 30945 39096 47238 55379 63521 71663 79805 87847 96088
11 ( 3353 ) 25155 34433 43111 52089 61067 70045 79022 88000 96978 105956
12 ( 3658 ) 27497 37312 47126 56940 66754 76568 86382 96196 106010 115824
13 ( 3962 ) 29840 40490 51141 61791 72441 83091 93741 104392 115042 125692

 

Winding filter 2orking Principle

  1. A new filter media roll is installed in the upper feed box, with clean media laid flat across the entire ventilation cross-section.

2. As dust-laden air passes through the media, dust particles are effectively intercepted. As dust accumulation increases, the pressure differential across the filter gradually rises.

3. When the pressure differential reaches the preset final resistance, the differential pressure sensor sends a start signal to the PLC control cabinet.

4. The gear motor drives the lower take-up spool, rolling the dirty media downward into the lower collection box while simultaneously unfolding fresh clean media.

5. A photoelectric grating precisely controls the single feed length. After feeding is completed, the motor stops automatically; the pressure differential drops and the system returns to stable filtration.

6. A built-in media remaining monitor triggers an audible and visual alarm when the media is used up, reminding operators to replace the entire roll.

 

Standard automatic winding filter unit structure

Cadre:
Standard models use electrostatically powder-coated cold-rolled steel; aluminum profiles or 304 stainless steel are optional for high-humidity or corrosive conditions. The rigid structure supports on-site modular assembly.

Upper Feed Box + Lower Collection Box:
The upper box stores new filter media rolls, while the lower box securely collects contaminated media to reduce secondary dust dispersion.

Drive & Transmission System:
Consists of a gear motor, chain/belt drive, and tension adjustment mechanism, ensuring smooth media movement without deviation or wrinkling.

Média filtrant (gradient-density synthetic fiber cloth):
Standard configuration: G3/G4 primary-efficiency media; F5 medium-efficiency media optional. The gradient density design (loose front, dense back) enables deep dust holding and a gradual resistance rise.

Intelligent Control System:
Equipped with a micro differential pressure transmitter, PLC controller, photoelectric distance measurement module, and local audible/visual alarm, with a reserved remote passive alarm signal interface.

Accessories:
Differential pressure monitoring port, access door, mounting bracket, sealing strips.

 

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